操作步骤OperationSteps
第一步:接通气源，即将外部气源接在如下图所示的"进气阀接口"上，同时旋开"球阀"(如图1所示)。 Connect the compressed air supply to the machine, that is, connect the air hose to the INTAKE VALVE INTERFACE and then turn on the BALL VALVE(as shown in the picture).
第二步:调节工作气体的压力，即依次旋动如上图1所示的"一级调压过滤器"和"二级调压过滤器"，使"一级调压过滤器"的压力表指针指在0.3MPa-0.4MPa之间，使"二级调压过滤器"的压力表的指针指在0.2MPa~0.4Mpa之间，方法如下:
Adjust the air pressure, turn the FIRST REGULATOR and the SECOND REGULATOR, so that the First Air Pressure Metre reads between 0.3MPa-0.4MPa,and the Second Air Pressure Metre reads between 0.2MPa~0.4Mpa as indicated below:
1. 用手捏住调压过滤器的调压柄(如图1所示露出的部分)，向外拉使调压柄脱离固定齿，此时即可向顺时针或逆时针方向旋动调压柄，同时可以看到压力表的指针跟着转动，即顺时针旋动调压柄，气压增加，逆时针旋动调压柄，气压减小;
Pull out the REGULATOR NOB(as shown in PIC 1)and turn it either way round, and the needle will go up or down, turning the REGULATOR NOB clockwise will increase the air pressure and anti-clockwise decreases the air pressure.
2.调好压力后将调压柄向里推，使固定齿将调压柄固定。
Push back the REGULATOR NOB when the air pressure is correctly set.
第三步:摆动角度和方位。
Adjust the swing angle and position of the CILIDER
旋开"螺丝1"和"螺丝2"(如图2所示)，然后手持直线气缸(如图2所示)，此时可以发现摆动气缸可以 转动，将直线气缸拜倒笔直向下位置(同时要对准超声波加热头的中心)，此时将"螺丝1"锁死，然后再将直线气缸摆到垂直于"上料盘"(如图4所示)的位置，同时要求气嘴中心对准转盘上小圆盲孔的中心，此时锁死"螺丝2"，这样摆动气缸就被定位。(如果左右有偏离，即图3的"调节螺母"旋开，用"十字"螺丝刀调动"调节螺杆"，直到位置对准，此时将"调节螺母"锁死。)
Loosen SCREW 1 and SCREW 2(as shown in PIC 2), hold the CYLINDER by hand, and now the CYLINDER is free for swinging, swing the CYLINDER to the down position (make sure that it points to the Ultra-Sound Head) and Fasten SCREW 1,then swing the CYLINDER to the position that it stands 90 degrees with the disk(as shown in PIC 4,and make sure that the muzzle points to the Sink for the stone and fasten SCREW2.Now the CYLINDER position is settled. If the position is a little right or left, loosen ADJUSTING SCREW and turn the ADJUSTING NUT with a screw driver (cross)(as shown in PIC 3),and then fasten the ADJUSTING SCREW.
第四步:调节气嘴与上料盘之间的距离
Adjust the spacing between NOZZLE and DISK
用扳手夹住"气嘴连接件"，然后旋开"M6螺母"，再通过旋动"气缸杆"即可改变"气嘴"与"上料盘"之间的距离，调到想要的距离后，再夹住"气嘴连接件"，然后将"M6螺母"锁紧即可，"气嘴"与"上料盘"之间的距离调节的依据为:"气嘴"与烫钻的顶面为1-2mm之间，较大的烫钻两者之间的距离要求大一点(较大的烫钻所配的气嘴中心孔也较大)。
Hold the NOZZLE BASE with a spanner ,loosen M6 NUT ,and the spacing between the NOZZLE and the DISK can be adjusted by turning the CYLINDER POLE, when the spacing is set correctly, fasten the M6 NUT. Usually, the spacing can be set so that the NOZZLE is 1-2MM from the stone, and larger stones require a little bigger spacing (and the size of the NOZZLE should also be bigger).
第五步:调节面板上的按钮和旋钮
Adjust the buttons and knobs on the control Panel
1.按钮说明及调节
Knobs adjustment
a) 当接通电源时，在b, c, d, e处分别显示"A""u""t""o"，表示机器处于"自动状态"，此时如果按一下"按钮03"，在a，b，d，d，e处全部显示"0"，表示机器处于"非自动状态"。在"自动状态"时，用脚踏住右脚踏开关不松开，此时机器就连续的工作;在"非自动状态"时，用脚踏住右脚踏开关，机器却不能连续工作，只能点动一次才能工作一次。
When powering on the machine ,if in the indicators b ,c, d, e show Auto, the machine is set to work automatically, and when PEDAL SWITCH R is pressed down, the machine works continuously. If BUTTON 03 is pressed, the indicators a ,b, c, d, e, all show 0,the machine is set to work manually, each press on the PEDAL SWITCH R will get the machine pick one stone for the sticking(as shown in PIC 5). b) 按一下"按钮04"，在"a"处将一次显示0-7的某个数字，表示某个参数号，"b"处无b任何显示，"c""d""e"处显示该参数的数值，如:1 010 ，表示1号参数的数值为10;5 006 ，表示6号参数的数值为6.
Press BUTTON04, a digit between 0-7 will be displayed in indicator a, it indicates a parameter ,there will be n display on indicator b, while in indicators c, d, and e display the value of this parameter. For instance, a display of 1 101 means that the first parameter is set 10for its value; and if the display of 5 006 means that the value of the fifth parameter if set as 6.
此时如果要使某号参数数值增加(Up)，按住按钮05，该数值就能够从0增加到255之间的任一数值(最大为255)此时如果要使某号参数的数值减小(Down)，按住按钮06，该数值就可减小到0
To set the value of a certain parameter higher, press BUTTON 05, the value goes up till it reaches 255 as the maximum , to set the value smaller, Press BUTTON 06,and the value goes down till 0 as the minimum.
c) 机器处于"非自动状态"是，可以显示机器自动记录的工作次数，工作次数显示在"a""b""c""d""e"处，如00100，机器工作100次，理论上可以焊合100颗人造钻石。
When the machine is in a state of MANUAL WORK, the indicators display the counting of the work. A display of 00100 indicates that the machine has worked 100 times, and thus 100 stones has been stuck on the fabric.
此时按一次按钮01，就将显示的数据复位到0
A press on Button 01 will reset the value back to 0.
此时按一次按钮02，就可以在"a""b""c""d""e"处一次显示设置好的0-7的参数号及相应的参数值(一闪而过)，最后显示机器的工作次数。
A press on BUTTON 02 will set the indicators display the setting of the parameters from 0 to 7 one by one.
d)按一下"按钮07"，此时直线气缸将处于垂直状态，同时气嘴不断的喷气，目的是喷出气路里的杂物，按"按钮07"与踩左脚踏开关具有相同的效果。
A press on BUTTON 07 will set the NOZZLE vertical and release the compressed air so that the dust or bits of broken stones will be blown out from the NOZZLE, it has the same function as the PEDAL SWITCHL.
2.旋钮说明及条件
Adjustment on KNOBS "开关02"为换盘开关，该开关上下分别标有英文"LEFT"和"RIGHT"，顺时针旋动该按钮，则右上料盘工作，逆时针旋动该按钮，则左上料盘工作，"开关01"(如图3)为该设备的总开关，"开关03"(如图6)，为超声波开关，打开"开关01"再打开"开关03"，此时超声波才能得电工作。("指示灯01"(如图6)为超声波电源板通电指示)
SEITCH 02 works for the shifting between the two disks, there is the marking of LEFT and RIGHT below SWITCH 02 indicating the position of the SEITCH.SWITCH 03 works as the main power switch (as shown in PIC 6).SWITCH 01 works as the ultra-sonic switch. We need to Turn on SWITCH 01 first(as shown in PIC 3)and then turn on SWITCH 03 and enable the ultra-sonic device to start working.
当打开电源就可以看到布料上有一个红光点，该光点即为红激光指示，用来指示在布料上所要烫焊的位置，旋转"旋钮01"，就可以调节红光点的强弱，以适应各种颜色的布料，逆时针旋光点变强，顺时针旋转，光点变弱。
When the power is on ,there will be a small red light point on the fabric indicating the target position for the stone, turn KNOB 01 for the strength of the red light; anti-clockwise gets the red light brighter and clockwise gets the red light dimmer.
旋转"按钮02"即可以调剂电机电流的大小，从而调节上料盘的转速，即当气嘴只吸取部分人造钻石时，表示上料盘的转速太快，此时顺时针旋转"旋钮02"，当吸嘴等待一下才开始吸取下一个人造钻石，表示转速太小，此时向"逆时针"方向调节"按钮02"，直到吸嘴将所有转过来的人造钻石全部吸掉，同时吸嘴不等待，此时转速最佳。
KNOB 02 is used for adjustment on the motor so that we can adjust the rotation speed of the disks, If the NOZZLE misses some of the stones, the rotation speed is set too high, turn KNOB 02 clockwise to lower the speed. If the NOZZLE waits for the stones now and then, the speed id set too low, turn KNBO 02 anti-clockwise to raise the speed.
当气嘴没有吸到烫钻，摆动气缸也作出摆动的动作，此时需要将"旋钮03"向逆时针方向旋动，当气嘴将人造钻石吸住后，摆动气缸也不摆动，此时将"旋钮03"向顺时针方向旋动，当气嘴将烫钻吸住后就摆下，在上料盘没钻时，气嘴等待，直到将钻石吸住，才摆下，此时旋钮的位置即为正常状态。(注:当气压和焊合的烫钻规格发化，该旋钮即要重新调节生变化，该旋钮即要重新调节)
If the NOZZLE swings without sucking up a stone, turn KNBO 03 anti-clockwise so that the compressed air is stronger. If the NOZZLE does not swing after sucking up a stone, turn KNOB 03 clockwise so that the compressed air is weaker. (If the compressed air pressure or the size of the stones if changed, usually we need to readjust KNOB 03, till the NOZZLE picks every stone on the disk).
0-7号8个参数功能
ParameterSetting
0号参数:脚踏开关打开到气嘴开始吸气之间的间隔时间，此参数的意义在于让气嘴有充分的准备，一般调为1;
Parameter 0: the timing between the pressing on PEDAL SWITCH L and the working of NOZZLE, this parameter is set so that the NOZZLE has some time for the preparation for the work. Usually, the value of this parameter is set 1.
1号参数:摆动气缸开始动作到直线气缸开始动作之间的间隔时间，此参数的意义在于让摆动气缸摆到一定的位置时，直线气缸才开始带着气嘴连同钻石下压焊合，这样可以控制气嘴向前的惯性，让焊合的位置更加准确，一般调为3-6;
Parameter 1: the timing of the Cylinders swinging between starting and the end, The parameter setting is to control the movement of the Cylinder so that it goes to the correst positon without any over movement, thus place the stones correctly to the fabric for the sticking. Usually, the parameter is set from 3 to 6.
2号参数:直线气缸从压下到回缩之间的间隔时间，一般调为1-3;
Parameter 2: the timing between the NOZZLE going down and up. Usually set between 1 to 3
3号参数:超声波加热的时间，薄布料小烫钻，要将此值调低，厚布大烫钻，要将此值调高，一般为15-35;
Parameter 3: the timing of the ultra-sonic device heating, thinner fabric requires a lower value while thick fabric requires higher value. It is usually set from 15 to 35.
4号参数:气嘴吹气的时间，一般调为1-2即可;
Parameter 4: the timing for the NOZZLE to release compressed air for cleaning, it is usually set from 1 to 2.
5号参数:直线气缸开始回缩到摆动气缸回摆之间的间隔时间，一般调为3-5;
Parameter 5: the timing between the NOZZLE Cylinders retreating movement and the movement of the swinging Cylinder. Usually set from 3 to 5.
6号参数:两个工作周期之间的间隔时间，一般调为0-3;
Parameter 6: the timing between two complete work round. Usually set from 0 to 3.
7号参数:平衡吸嘴的时间，一般调为1-5.
Parameter 7: the timing for the balance of the NOZZLE. Usually set from 1 to 5.
常见故障及排除方法
Trouble Shooting
故障1:人造钻石在布料上被压碎 Stones broken on fabric 轻轻地以顺时针方向调节上图所示的"节流阀1-2"，从而可以减小气嘴对人造钻石的压力，可以改善碎烫钻的状况:(见图7)
Turn the SPEED CONTROL 1-2 clockwise to reduce the pressure to the stones from the NOZZLE (as shown in PIC 7)
在超声波加热头上放上柔质的东西;
Places something soft to the NOZZLE.
故障2:气嘴在吸取时碰到人造钻石顶部
NOZZLE presses too much on stones and damages the stone surface.
气嘴距上料盘的距离太小，根据第四步，调节气嘴与上料盘之间的距离，将两者的距离调大一点即可解决。
The spacing between the NOZZLE and the disk is too small, Reset the spacing as per Adjust the spacing between NOZZLE and DISK.
故障3:气嘴虽吸住人造钻石，但在摆动气缸回摆时，落下
Stones fall down during the swinging of the CYLINDER.
气嘴距上料盘的距离太大，根据第四步，调节气嘴与上料盘之间的距离，将气嘴与上料盘的距离调小一点即可。
The spacing between the NOZZLE and the disk is too large. Reset the spacing as per Adjust the spacing between NOZZLE and DISK.
故障4:摆动气缸在下摆时，气嘴碰到上料盘
The SWING BYLINDER touches the disk when swinging down.
将1号参数调大
Reset Parameter 1 to a bigger value.
将"节流阀2-1"的调节旋钮向顺时针方向慢慢旋动，(见图8)。
Turn SPEED CONTROL 2-1 clock-wise as shown in PIC 8.
故障5:摆动气缸在回摆时，气嘴碰到上料盘
The SWING CYLINDER touches the disk when swinging up.
将5号参数调大
Reset Parameter 5 to a bigger value.
将"节流阀2-2"的调节旋钮向顺时针方向慢慢旋动，(见图8)。
Turn SPEED CONTROL 2-2 clock-wise as shown in PIC 8.
故障6:人造钻石不能够牢固的焊合在布料上
Stones are not firmly stuck on the fabric
将"节流阀1-2"的调节旋钮向逆时针方向旋动，(见图7)
Turn SPEED CONTROL 1-2 anti-clock-wise as shown in PIC 7.
将3号参数调大
Reset Parameter 3 to a bigger value.
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单盘超声波钉珠机简介